| CS70 |
| …suitable for single- and multi-pass
welding of mild steel in flat, horizontal or vertical
positions. CS70 is also ideal for non-critical
welding of general and structural steel work,
and for building-up a surface prior to applying
hardfacing. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
0.28 |
1.2mm |
190-210Hv |
Good |
|
|
| Si |
0.15 |
1.6mm |
|
|
|
|
| |
|
2.4mm |
|
|
|
|
| |
|
3.2mm |
|
|
|
|
|
| CS300 |
| …gives a machinable deposit that
is ideal for building-up substantial a thickness,
or as a base onto which harder metals can be applied.
Suitable applications include caterpillar tracks,
roller guides and slide-ways & track wheels. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
0.8 |
1.2mm |
52-58Rc |
Grinding Only |
* * * |
* * |
| Mn |
2 |
1.6mm |
|
|
|
|
| Si |
0.8 |
2.4mm |
|
|
|
|
| Cr |
2.5 |
3.2mm |
|
|
|
|
| Mo |
0.2 |
|
|
|
|
|
|
| BS11B |
| …a crack free, and wear resistant
weld metal that was approved by Railtrack and
SNCF for repairing normal and ‘A’ grade rails.
BS11B is particularly suited to remote, on-site
work. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
0.15 |
1.2mm |
31-36Rc |
Moderate |
* * |
* * * |
| Mn |
1.1 |
1.6mm |
|
|
|
|
| Si |
0.3 |
|
|
|
|
|
| Cr |
1 |
|
|
|
|
|
| Ni |
2.25 |
|
|
|
|
|
| Mo |
0.4 |
|
|
|
|
|
| Al |
1.6 |
|
|
|
|
|
|
| CC108 |
| … a martensitic chromium-iron deposit,
suitable for conditions of high abrasion, but
will still withstand a reasonable amount of impact
damage, e.g. Earth moving equipment, scraper blades,
chutes. CC108 represents an economic alternative
to a chrome carbide welding consumable. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
0.5 |
1.6mm |
52-54Rc |
52-54Rc |
* * * * |
* * |
| Mn |
1 |
2.4mm |
|
|
|
|
| Si |
0.6 |
|
|
|
|
|
| Cr |
8.5 |
|
|
|
|
|
| Mo |
2.5 |
|
|
|
|
|
|
| CC522 |
| … a chrome carbide deposit with
a good balance of impact and abrasion resistance.
A maximum thickness of 8mm should be deposited,
usually in 2 or 3 layers. The weld metal will
crack readily. Suitable applications include earth
moving equipment, sinter plants, cement works,
augers, crusher hammers and mixer blades. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
5 |
1.6mm |
51-57Rc |
None |
* * * |
* * * |
| Mn |
2.7 |
2.4mm |
|
|
|
|
| Si |
1.7 |
|
|
|
|
|
| Cr |
22 |
|
|
|
|
|
|
| CC524B |
| … a chrome carbide weld metal with
excellent resistance to extreme abrasion. A maximum
thickness of 8mm should be deposited, usually
in 2 or 3 layers. The weld metal will crack readily.
Applications include hoppers, shovels, dragline
buckets, dredge pump castings and crusher rolls. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
4.5 |
1.6mm |
58-63Rc |
None |
* * * * * |
* |
| Mn |
1 |
2.4mm |
|
|
|
|
| Si |
0.8 |
|
|
|
|
|
| Cr |
23 |
|
|
|
|
|
| Mo |
1 |
|
|
|
|
|
| B |
0.5 |
|
|
|
|
|
|
| CC527 |
| … a chrome carbide weld metal with
an excellent resistance to abrasion and low resistance
to impacts. A maximum thickness of 8mm should
be deposited, normally in 2 layers. The weld metal
will crack readily. Some typical applications
have included wear plate production, earth moving
equipment, crushers, scraper blades and conveyor
screws. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
5 |
1.6mm |
52-59Rc |
None |
* * * * * |
* |
| Mn |
3 |
2.4mm |
|
|
|
|
| Si |
1.5 |
|
|
|
|
|
| Cr |
26.5 |
|
|
|
|
|
|
| CC31 |
| … a chrome carbide weld metal with
an excellent resistance to abrasion. The deposit
also provides excellent protection in a single
layer deposit. A maximum thickness of 8mm should
be deposited, normally in 2 layers. However, CC31
can also give excellent performance in a single
layer. The weld metal will crack readily. CC31
is suitable for wear plate production, hoppers,
shovels, dragline buckets, dredge pump castings
and crusher rolls. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
5 |
2.4mm |
58-64Rc |
None |
* * * * * |
* |
| Mn |
3.5 |
|
|
|
|
|
| Si |
1.5 |
|
|
|
|
|
| Cr |
32 |
|
|
|
|
|
| Mo |
1.25 |
|
|
|
|
|
|
| CC43 |
| …a chromium-niobium carbide deposit
that resists severe abrasion up to operating temperatures
of 450°C. A maximum thickness of 8mm should be
deposited, normally in 2 to 3 layers. The weld
metal will crack readily. Suitable applications
include wear plate production, screens, excavators
and earth moving equipment. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
5 |
1.6mm |
58-64Rc |
None |
* * * * |
* * |
| Mn |
1.8 |
2.4mm |
|
|
|
|
| Si |
1.5 |
|
|
|
|
|
| Cr |
22 |
|
|
|
|
|
| Nb |
7 |
|
|
|
|
|
|
| CC45 |
| … a complex carbide deposit that
resists severe abrasion at operating temperatures
up to 650°C. A maximum thickness of 8mm should
be deposited, normally in 2 to 3 layers. The weld
metal will crack readily. CC45 is suitable for
furnace bells, hoppers, sinter plant and screens. |
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
5 |
1.6mm |
58-64Rc |
None |
* * * * * |
* |
| Mn |
1.8 |
2.4mm |
|
|
|
|
| Si |
1.5 |
|
|
|
|
|
| Cr |
22 |
|
|
|
|
|
| Nb |
7 |
|
|
|
|
|
| Mo |
7 |
|
|
|
|
|
| W |
2 |
|
|
|
|
|
MN21
… a 14% manganese deposit that rapidly work hardens
under impacts and cold working. MN21 is generally
used for the reclamation and surfacing of Hadfield
steels, plant for moving heavy aggregates/quarry stone
and crusher cones.
|
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
0.8 |
1.2mm |
18-22Rc |
Moderate |
* * |
* * * * * |
| Mn |
14 |
1.6mm |
|
|
|
|
| Si |
0.3 |
2.4mm |
Work Hardened |
|
|
|
| Cr |
3 |
|
41-45Rc |
|
|
|
| Ni |
1 |
|
|
|
|
|
|
MN33
…a 14% manganese, 14% chromium weld deposit that work
hardens under impacts and cold working. MN33 is used
for building up and repairing Hadfield and carbon steels,
or is welded as a buffer layer prior to the deposition
of a more abrasion resistant material. The weld metal
has some stainless properties making it ideal in damp
environments. It is suitable for rails, points, hammers,
crushers and earth moving equipment.
|
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
0.4 |
1.6mm |
20-25Rc |
Poor |
* * |
* * * * * |
| Mn |
14 |
|
|
|
|
|
| Si |
0.7 |
|
Work Hardened |
|
|
|
| Cr |
14 |
|
41-45Rc |
|
|
|
|
SS307-o
… a versatile alloy that can be used for:
Mixed welding of mild steel, stainless, hardenable
and armour steels.
Buffer layers to weld or reclaim Hadfield steels.
The weld metal work hardens and can be used as a base
for other hardfacing products.
Surfacing of alloy rails crossing points.
|
| Typical weld |
Diameters |
Approximate as |
Weld metal |
Abrasion |
Impact |
| metal analysis |
available |
welded hardness |
machinability. |
resistance |
resistance |
| C |
0.04 |
1.6mm |
20-25Rc |
Good |
* |
* * * * * |
| Mn |
5.5 |
2.4mm |
|
|
|
|
| Si |
0.5 |
|
Work Hardened |
|
|
|
| Cr |
21 |
|
41-47Rc |
|
|
|
| Ni |
9 |
|
|
|
|
|
| Mo |
0.5 |
|
|
|
|
|
|