hard facing wire roller welding wire Weldclad universal flux
COREWIRE hard facing welding wire( sole agent)
CS70
…suitable for single- and multi-pass welding of mild steel in flat, horizontal or vertical positions. CS70 is also ideal for non-critical welding of general and structural steel work, and for building-up a surface prior to applying hardfacing.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 0.28 1.2mm 190-210Hv Good    
Si 0.15 1.6mm        
    2.4mm        
    3.2mm        
CS300
…gives a machinable deposit that is ideal for building-up substantial a thickness, or as a base onto which harder metals can be applied. Suitable applications include caterpillar tracks, roller guides and slide-ways & track wheels.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 0.8 1.2mm 52-58Rc Grinding Only * * * * *
Mn 2 1.6mm        
Si 0.8 2.4mm        
Cr 2.5 3.2mm        
Mo 0.2          
BS11B
…a crack free, and wear resistant weld metal that was approved by Railtrack and SNCF for repairing normal and ‘A’ grade rails. BS11B is particularly suited to remote, on-site work.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 0.15 1.2mm 31-36Rc Moderate * * * * *
Mn 1.1 1.6mm        
Si 0.3          
Cr 1          
Ni 2.25          
Mo 0.4          
Al 1.6          
CC108
… a martensitic chromium-iron deposit, suitable for conditions of high abrasion, but will still withstand a reasonable amount of impact damage, e.g. Earth moving equipment, scraper blades, chutes. CC108 represents an economic alternative to a chrome carbide welding consumable.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 0.5 1.6mm 52-54Rc 52-54Rc * * * * * *
Mn 1 2.4mm        
Si 0.6          
Cr 8.5          
Mo 2.5          
CC522
… a chrome carbide deposit with a good balance of impact and abrasion resistance. A maximum thickness of 8mm should be deposited, usually in 2 or 3 layers. The weld metal will crack readily. Suitable applications include earth moving equipment, sinter plants, cement works, augers, crusher hammers and mixer blades.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 5 1.6mm 51-57Rc None * * * * * *
Mn 2.7 2.4mm        
Si 1.7          
Cr 22          
CC524B
… a chrome carbide weld metal with excellent resistance to extreme abrasion. A maximum thickness of 8mm should be deposited, usually in 2 or 3 layers. The weld metal will crack readily. Applications include hoppers, shovels, dragline buckets, dredge pump castings and crusher rolls.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 4.5 1.6mm 58-63Rc None * * * * * *
Mn 1 2.4mm        
Si 0.8          
Cr 23          
Mo 1          
B 0.5          
CC527
… a chrome carbide weld metal with an excellent resistance to abrasion and low resistance to impacts. A maximum thickness of 8mm should be deposited, normally in 2 layers. The weld metal will crack readily. Some typical applications have included wear plate production, earth moving equipment, crushers, scraper blades and conveyor screws.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 5 1.6mm 52-59Rc None * * * * * *
Mn 3 2.4mm        
Si 1.5          
Cr 26.5          
CC31
… a chrome carbide weld metal with an excellent resistance to abrasion. The deposit also provides excellent protection in a single layer deposit. A maximum thickness of 8mm should be deposited, normally in 2 layers. However, CC31 can also give excellent performance in a single layer. The weld metal will crack readily. CC31 is suitable for wear plate production, hoppers, shovels, dragline buckets, dredge pump castings and crusher rolls.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 5 2.4mm 58-64Rc None * * * * * *
Mn 3.5          
Si 1.5          
Cr 32          
Mo 1.25          
CC43
…a chromium-niobium carbide deposit that resists severe abrasion up to operating temperatures of 450°C. A maximum thickness of 8mm should be deposited, normally in 2 to 3 layers. The weld metal will crack readily. Suitable applications include wear plate production, screens, excavators and earth moving equipment.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 5 1.6mm 58-64Rc None * * * * * *
Mn 1.8 2.4mm        
Si 1.5          
Cr 22          
Nb 7          
CC45
… a complex carbide deposit that resists severe abrasion at operating temperatures up to 650°C. A maximum thickness of 8mm should be deposited, normally in 2 to 3 layers. The weld metal will crack readily. CC45 is suitable for furnace bells, hoppers, sinter plant and screens.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 5 1.6mm 58-64Rc None * * * * * *
Mn 1.8 2.4mm        
Si 1.5          
Cr 22          
Nb 7          
Mo 7          
W 2          

MN21
… a 14% manganese deposit that rapidly work hardens under impacts and cold working. MN21 is generally used for the reclamation and surfacing of Hadfield steels, plant for moving heavy aggregates/quarry stone and crusher cones.

Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 0.8 1.2mm 18-22Rc Moderate * * * * * * *
Mn 14 1.6mm        
Si 0.3 2.4mm Work Hardened      
Cr 3   41-45Rc      
Ni 1          
MN33
…a 14% manganese, 14% chromium weld deposit that work hardens under impacts and cold working. MN33 is used for building up and repairing Hadfield and carbon steels, or is welded as a buffer layer prior to the deposition of a more abrasion resistant material. The weld metal has some stainless properties making it ideal in damp environments. It is suitable for rails, points, hammers, crushers and earth moving equipment.
Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 0.4 1.6mm 20-25Rc Poor * * * * * * *
Mn 14          
Si 0.7   Work Hardened      
Cr 14   41-45Rc      
SS307-o
… a versatile alloy that can be used for:

Mixed welding of mild steel, stainless, hardenable and armour steels.
Buffer layers to weld or reclaim Hadfield steels. The weld metal work hardens and can be used as a base for other hardfacing products.
Surfacing of alloy rails crossing points.

Typical weld Diameters Approximate as Weld metal Abrasion Impact
metal analysis available welded hardness machinability. resistance resistance
C 0.04 1.6mm 20-25Rc Good * * * * * *
Mn 5.5 2.4mm        
Si 0.5   Work Hardened      
Cr 21   41-47Rc      
Ni 9          
Mo 0.5